As most steering is completed with the handlebars, they are one among the most vital elements of a motorcycle. A bike owner may wish to switch a motorbike’s original handlebars for reasons of performance, style or to repair handlebars ruined in an exceedingly crash. This tutorial deals with how to replace two different designs of handlebars: clip-on bars and wide, tubular bars.

Take away the bar end weights and mirrors from the handlebars. Remove the left control housing from the handlebars by removing the screws on the bottom of the housing and gently lifting them from the bar. Be aware of the screw placement, mutually may be longer than the other. Remove the clutch lever perch and brake master cylinder.

Unscrew the throttle assembly and slide it off the handlebars. If the throttle assembly can not slide off the end, you’ll want to get rid of one among the throttle cables. Take away the screws from the handlebar mount, noting their placement on the bike therefore they’ll get replaced in the correct orientation. Take away the handlebars. Mount and gently secure the new handlebars, replacing the bar mounts in the identical orientation as on the original handlebars. Get on the bike and test the position of the handlebars. Alter the angle if necessary.

Loosely mount the controls in their acceptable positions and test for tank clearance, turning the handlebars from full lock left to right. Alter the angle of the handlebars if they touch the fuel tank. Tighten down the handlebar mounts and regulate management housing and throttle assembly to your comfort. Mark the position of the locating pins on the handlebars. These pins are found on the inner section of the switch and throttle assemblies. Using a 5 mm drill bit, drill a hole into the handlebars for every locating pin. This will forestall your switches and throttle from moving out of place.

Reinstall the clutch perch, brake master cylinder, throttle assembly and switch assembly. Apply a thin layer of grip glue to the handlebars and slide the new hand grips into place. Reinstall bar end weights and mirrors. Check all bolts and screws, tightening any loose fasteners. Discover more about motorcycle handle bars here.